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Alumina Fiber Mat

Name: Alumina Fiber Mat
Brand: FeisTech International
SKU: AFIBRE-006
Availability: InStock
Rating: 5 (1 reviews)

Item No.: AFIBRE-006

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Description

01 / PRODUCT DESCRIPTION

The alumina fiber mat is made from polycrystalline alumina fibers . It is a high-quality, lightweight, high-temperature-resistant, non-expanding insulation material. It offers excellent aging durability, erosion resistance, and anti-corrosion performance, withstanding temperatures up to 1300°C. The product is widely used as a support mat for automotive three-way catalytic converters, and is compatible with various packaging technologies, offering customizable design solutions for customers.

Our products have passed the IATF16949 Quality Management System Certification, EU REACH Regulation Compliance, and are accompanied by SDS (Safety Data Sheet) certification.

PRODUCT SERIES

According to different manufacturing processes, our products are divided into two series: DH100 Series and AF100 Series.

DH100 Series PCW Support Mat: Made from alumina fiber using a wet-laid paper-making process, this series offers good refractoriness, tensile strength, and surface flatness. It performs excellently in thermal insulation under high-temperature conditions.

AF100 Series PCW Support Mat: Made from alumina fiber using a dual-sided needle-punching process, this series significantly enhances fiber interlacing. It delivers excellent delamination resistance, tensile strength, and chemical erosion resistance. It can operate continuously at 1300°C, withstand short-term exposure above 1650°C, and resists thermal shrinkage without slagging or shedding. It is an upgraded version of the DH100 Series.

02 / PRODUCT CHARACTERITICS

Compatible with a wide range of carrier packaging types
Excellent aging resistance
Superior corrosion and erosion resistance
High coefficient of friction
Strong design flexibility

03 / TABLE OF PRODUCT PERFORMANCE PARAMETERS

DH100 Product Series

Surface Density (g/m²)	Range of Surface Density (g/m²)	Thickness (mm)	Range of thickness (mm)
1200	1080~1320	8	7.2~8.8
1400	1260~1540	9.4	8.5~10.3
1600	1440~1760	10.7	9.6~11.8
1800	1620~1980	12	10.8~13.2
2000	1800~2200	13.4	12~14.7
2250	2025~2475	15	13.5~16.5
2400	2160~2640	16	14.4~17.6

Structure: Composed of alumina fibre and binder / Fibre Content: 90–95%

Binder Content: 5–10% (Average: 7.5%)

Note:Customized according to customer requirements

DH100 Series - Typical Technical Parameters

Performance	Test method	Technical indicators
Chemical structure Al₂O₃:SiO₂(%)	GB/T 6900-2016	72: 28
Appearance	GB/T 10220-2012	White, carpet like, without defects/impurities
Mineral structure	XRD	δ-Al₂O₃ / Mullite
Moisture content (%)	GB/T 27761-2011	≤2
Lol (%)	GB/T 32179-2015	5～10
Average fiber diameter (µm)	GB/T 5480-2017	5.5～7.5
Tensile strength (kPa)	GB/T 17911-2018	≥80
Aging performance (kPa)	P1000,650/550℃ @0.4GBD/kPa	≥51
Fiber sedimentation (g/cc)	P1000,650/550℃ @0.4GBD/kPa	≤0.03
Blow erosion amount (%)	@0.45GBD/%	≤1%
Cracking grade	Select cylindrical tooling based on surface density	≤Ⅱ级

AF100 Product Series

Type	Surface Density (g/m²)	Range of Surface Density (g/m²)	Thickness (mm)	Range of thickness (mm)
AF100-1130	1130	1017～1243	8.5	7.7～9.4
AF100-1250	1250	1125～1375	8.9	8.0～9.8
AF100-1355	1355	1220～1491	9.7	8.7～10.7
AF100-1435	1435	1292～1579	10.2	9.2～11.2
AF100-1580	1580	1422～1738	11.2	10.1～12.3
AF100-1845	1845	1661～2030	13.1	11.8～14.4
AF100-2200	2200	1980～2420	16.5	14.9～18.2

AF100 Series - Typical Technical Parameters

Performance	Test method	Technical indicators
chemical structure Al₂O₃:SiO₂(%)	GB/T 6900-2016	72: 28
Appearance	GB/T 10220-2012	White, carpet like, without defects/impurities
Mineral structure	XRD	δ-Al₂O₃ / Mullite
Shot content (≥45µm) (%)	GB/T 5480-2017	≤2
Moisture content (%)	GB/T 27761-2011	≤2
Lol (%)	GB/T 32179-2015	0.5～3.0
Average fiber diameter (µm)	GB/T 5480-2017	4.5～7.5
Heat shrinkage (%)	GB/T 17911-2018	1400℃×24h≤1%
Thermal conductivity (W/m·k)	1100℃ GB/T 17911-2018	AF-1130	AF-1580
Thermal conductivity (W/m·k)	1100℃ GB/T 17911-2018	0.131	0.134
Tensile strength (KPa)	GB/T 17911-2018	≥120
Aging performance (KPa)	P1000,900/550℃ @0.4GBD/KPa	≥70
Blow erosion amount (%)	@0.3GBD/%	≤1%
Cracking grade	Φ 80 cylindrical tooling	≤Ⅱ级

04 / PRODUCT APPLICATION

AFIBRE support mats are widely used in vehicle exhaust emission systems to provide protection and sealing for honeycomb ceramic substrates.

In gasoline vehicles:
TWC (Three-Way Catalytic Converters) / GPF (Gasoline Particulate Filters)

In diesel vehicles:
DOC (Diesel Oxidation Catalysts) / DPF (Diesel Particulate Filters)
SCR (Selective Catalytic Reduction systems)